Products & Services

Protocase manufactures fully finished custom electronic enclosures and associated parts from a wide variety of materials and components, in 2-3 days with no minimum order. Protocase also provides expert and affordable enclosure design services.

Protocase Tech Tip Video

Perforated Sheet Metal

Perforated metal is any type of sheet metal that has a pattern of holes punched into it. This makes it useful for controlling the passage of air, light, liquids, and even sound. Perforated sheet metal is most commonly used for ventilation and filtering.

Sometimes referred to as mesh or grated, perforated metal is lightweight, versatile, durable, and aesthetically pleasing. It is easily powdercoat painted, as well as welded.

Perforated Examples

Perforated Aluminum Sheet Metal with High Gloss Traffic Blue Powdercoat
Backside of Perforated Aluminum Sheet Metal with High Gloss Traffic Blue Powdercoat, Fastened via Spot Weld
Perforated Aluminum Sheet Metal with High Gloss Safety Orange Powdercoat
Backside of Perforated Aluminum Sheet Metal with High Gloss Safety Orange Powdercoat, Fastened via Self-Clinching Fasteners
Perforated Aluminum Sheet Metal with Grained Finish
Backside of Perforated Aluminum Sheet Metal with Grained Finish, Fastened via Spot Weld

If you need an enclosure that requires a series of holes for ventilation and filtration purposes, perforated metal is a cost-effective option compared to laser-cutting hundreds of holes individually.

Perforated sheet metal can be attached to sheet metal enclosures or panels either by welding, or using fasteners.

Protocase stocks perforated aluminum, and perforated cold rolled steel.

To discuss incorporating perforated sheet metal into your design, contact us.

Perforated Aluminum

Finish:
Powdercoat, No Finish or Grained Finish

Fasteners:
Typically, stainless steel fasteners are used with aluminum. However, in some cases, zinc-plated fasteners are used, depending on the application.

Welding:
Highly weldable with seam or Tack weld.

Stocked Perforated Aluminum:

Gauge Thickness Circle Diameter Pattern
(Staggered distance)
Sheet Size Thickness Tolerance
20 (0.032" | 0.81 mm) (0.125" | 3.18 mm) (0.188" | 4.76 mm) (4' x 8' | 1219.2 mm x 2438.4 mm) ± 0.0030

Perforated Cold Rolled Steel

Finish:
Powdercoat or unfinished (Note: An unfinished surface will rust)

Fasteners:
Typically use zinc-plated PEMS and fasteners.

Welding:
Highly weldable with seam or spot processes.

Stocked Perforated Cold Rolled Steel:

Gauge Thickness Circle Diameter Pattern
(Staggered distance)
Sheet Size Thickness Tolerance
22 (0.030" | 0.76 mm) (0.125" | 3.18 mm) (0.188" | 4.76 mm) (3' x 8' | 914.4 mm x 2438.4 mm) ± 0.0030

Please note: Our suppliers have provided the material data above, with the nominal thicknesses based on industry standards.