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Silkscreening

  • Also known as screen-printing or serigraphy, it is a printing technique that involves passing ink through a porous fabric, thus creating a sharp-edged single-color image created from a stencil.
  • Utilizes the latest in screen-preparation technology, as well as durable epoxy based inks, to ensure a high resolution and quality finish.
  • We stock a variety of standard silkscreen ink colors, and can provide custom colors upon request (see below).
  • You may silkscreen graphics onto enclosures, parts and panels that either have bare-metal finish or powder coat finish.

Proto Tech Tip

Graphics: Digital Print vs Silkscreen


Additional Information


Using Powder Coat?

The clarity of silkscreen can be greatly affected by the texture of powder coat used. Generally, for best results, it is recommended you choose a smooth powdercoat finish. Silkscreen will work on various textures and colors but each situation is unique. This may require modifications to your silkscreen such as changing of fonts and thickening of fine lines.

For more information, please contact tech support at info@protocase.com.


Image File Requirements

Image files must be provided electronically. Faxed images will not provide sharp enough resolution for our process to replicate. If text-only screening is required, simply provide information such as font type, font size and font color when you submit your order. Our graphics team will be happy to produce the required text-only screens.


Font Sizes

Minimum 9 pt font size required, with the exception of silkscreening over sandtex powdercoat, which requires a minimum 11 pt font size.


Graphic File Formats

Vector graphic files are recommended for highest print quality and clarity:

  • .AI - Adobe Illustrator

  • .EPS - Encapsulated PostScript

  • .SVG - Scalable Vector Graphics

  • .PDF - Portable Document Format

  • .DXF or .DWG - AutoCAD

We can accept the following raster image files (additional processing charges may apply):

  • .PNG - Portable Network Graphic

  • .JPG (.JPEG) - Joint Photographic Experts Group

  • .TIF (.TIFF) - Tagged Image File

  • .PSD - Photoshop

  • .VDX, .VSD, or .VSDX - Visio

  • .DOCX - Microsoft Word

  • .PPTX - Microsoft PowerPoint

File formats we cannot accept:

  • .CDR - Corel Draw File


Silkscreening Samples


Stocked Silkscreening Colors

The color representations below may deviate from the actual color due to variations in browser software, video cards and monitors.

High Intensity White

Lemon Yellow, Epoxy Ink

Pantone 123C Medium Yellow

Pantone 142C, Epoxy Ink

Pantone 6C Cool Gray

Brilliant Orange, Epoxy Ink

Fire Red, Epoxy Ink

Pantone 201C, Epoxy Ink

Pantone 649C, Epoxy Ink

Pantone Process BlueC

Pantone 355C, Epoxy Ink

Pantone 2623C (Purple)

Opaque Black, Epoxy Ink

Pantone Cool Gray 10C

Proto-Reflex Blue

Pantone 3285C, Epoxy Ink

We can provide custom silkscreen colors upon request. Contact us to share your requirements.


Cleaning Your Enclosures & Parts

We recommend any part or enclosure with digital print or silkscreen be cleaned using a mild soap/degreaser (for example: dish detergent), or water with a soft (non-abrasive) cloth or sponge.

Avoid using isopropyl alcohol, lysol wipes, acetone or hand sanitizer. For cloths, we do not recommend paper towel, as it is abrasive.


Tolerances

As with everything in the manufacturing process, there are always some variance between parts and images (spatial registration). We use an X,Y and angular micro-adjust, which allows for a respectable tolerance of 0.020" | 0.51mm, which is more than adequate for most applications.

However, there are certain situations that are much more sensitive to disparation. Please see diagrams below for examples.

Figure 1 - Eccentric Circles: Left 0.020" (0.50mm) eccentricity x & y, middle 0.002" (0.05mm) x & y, Right 0.010" (0.25mm) eccentricity x & y

NOTE: Images are a scaled representation of a CAD drawing of half-inch circles around quarter-inch holes.


NOTE: We strive for excellence with the goal of reducing Foreign Object Debris (FOD) and achieving consistency with all silkscreening. However, due to some constraints of our facility, there may be minor blemishes on parts. These blemishes are not distinguishable or seen from an arm's length away.

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