Products & Services

Protocase manufactures fully finished custom electronic enclosures and associated parts from a wide variety of materials and components, in 2-3 days with no minimum order. Protocase also provides expert and affordable enclosure design services.

Helical Inserts

Examples:

Helical inserts are inserts made of coiled wire with a diamond-shaped cross-section. They screw into a threaded hole to form a mating internal thread for a screw or stud.

Because of this, helical inserts are the ideal option for creating high-strength threads in soft alloys like aluminum in CNC machined or CNC turned parts.

Helical inserts are also commonly known as screw thread inserts (STIs), or their Stanley Engineering Fastening brand name Heli-Coil®.

Tang vs Tangless Helical Inserts

Helical inserts are either tang-less or contain a tang, which is a small piece of metal that's used to apply the torque required to insert the helical insert.

Protocase stocks a variety of tanged helical inserts. Tangless options can be ordered for additional leadtime and cost.

Free Running vs Self-Locking Helical Inserts

Free running helical inserts have a thread that is smooth and free running.

Locking helical inserts have the same characteristics as free running, but also allow frequent removal and reassembly of screws without appreciable loss of torque and positively secure threaded members against vibration or shock loosening.

Stocked Helical Inserts

Imperial

Thread Size Insert Length (Inches) Free Running or Self Locking Part Number Material
2-56 0.129 Free Running 1185-02CN129 304 Stainless Steel
2-56 0.172 Free Running 1185-02CN172 304 Stainless Steel
2-56 0.215 Free Running 1185-02CN215 304 Stainless Steel
2-56 0.129 Self Locking 3585-02CN129 304 Stainless Steel
2-56 0.215 Self Locking 3585-02CN215 304 Stainless Steel
4-40 0.168 Free Running 1185-04CN168 304 Stainless Steel
4-40 0.28 Free Running 1185-04CN280 304 Stainless Steel
4-40 0.168 Self Locking 3585-04CN168 304 Stainless Steel
4-40 0.28 Self Locking 3585-04CN280 304 Stainless Steel
6-32 0.207 Free Running 1185-06CN207 304 Stainless Steel
6-32 0.345 Free Running 1185-06CN345 304 Stainless Steel
6-32 0.207 Self Locking 3585-06CN207 304 Stainless Steel
6-32 0.345 Self Locking 3585-06CN345 304 Stainless Steel
8-32 0.246 Free Running 1185-2CN246 304 Stainless Steel
8-32 0.41 Free Running 1185-2CN410 304 Stainless Steel
8-32 0.246 Self Locking 3585-2CN246 304 Stainless Steel
8-32 0.41 Self Locking 3585-2CN410 304 Stainless Steel

Metric

Thread Size Insert Length (mm) Free Running or Self Locking Part Number Material
M2.5x0.45 3.8 Free Running 1084-2.5CN038 304 Stainless Steel
M2.5x0.45 6.3 Free Running 1084-2.5CN063 304 Stainless Steel
M2.5x0.45 3.8 Self Locking 4184-2.5CN038 304 Stainless Steel
M2.5x0.45 6.3 Self Locking 4184-2.5CN063 304 Stainless Steel
M3x0.5 4.5 Free Running 1084-3CN045 304 Stainless Steel
M3x0.5 6 Free Running 1084-3CN060 304 Stainless Steel
M3x0.5 4.5 Self Locking 4184-3CN045 304 Stainless Steel
M3x0.5 6 Self Locking 4184-3CN060 304 Stainless Steel
M4x0.7 6 Free Running 1084-4CN060 304 Stainless Steel
M4x0.7 10 Free Running 1084-4CN100 304 Stainless Steel
M4x0.7 6 Self Locking 4184-4CN060 304 Stainless Steel
M5x0.8 7.5 Free Running 1084-5CN075 304 Stainless Steel
M5x0.8 7.5 Self Locking 4184-5CN075 304 Stainless Steel
M6x1.0 9 Free Running 1084-6CN090 304 Stainless Steel
M6x1.0 9 Self Locking 4184-6CN090 304 Stainless Steel