Custom Bus Bars
Built in 2-3 Days, with
No Minimum Order
High-quality copper or aluminum bus bars, perfect for any project size or application!
Quote Your Design
Our team of experts will review
Manufactured in 2-3 Days
Fully finished to your specs
Shipped Worldwide
Fast, efficient delivery via courier
Why Use Bus Bars?
Capacity for current flow
Dissipates heat effectively
Organization is simpler, compared to wires
Offers mounting options
Easy to maintain
Simple installation process
Primary industries and applications where bus bars are commonly utilized
Aerospace
Power Distribution Panels
Industrial Machinery
Renewable Energy
Data Centers
Automotive Industry
Switchgear Systems
Electrical Substations
Transformers
Copper Bus Bars
Copper Bus Bars are known for their electrical conductivity and thermal performance, making them perfect for high-stress environments where efficiency really matters.
We stock copper alloy C110, a general-purpose copper designated in ASTM Standard B152.
Aluminum Bus Bars
While copper is favored for bus bars due to its superior electrical conductivity, aluminum can be used if lighter weight and lower cost are priorities.
Among our in-stock material, 6061-T6 Aluminum is the most conductive option. However, designing with the proper bend radius is critical to avoid cracking. In contrast, 5052 Aluminum is not as conductive but better for bending. Other options like 7075-T6, 2024-T3, and Alca 5 lack good conductivity and bending capabilities.
Fully-Finished Bus Bars
Engineers apply a finish to copper bus bars to improve performance and durability. Applying a finish can prevent copper from turning into patina, a thin green layer on the surface.
We offer finishes, both for functional as well as aesthetic purposes.
Functional Finishes
Aesthetic Finishes
Adding permanent marking to your bus bars as means of identification can go a long way in proper tracking, as well as preventing theft and other fraudulent activity. All of these methods are compliant with MIL-STD-130.
If you require graphics for identification, labeling, branding, or anything else, we can add them on your custom bus bars within 2-3 days.
Aluminum bus bars face oxidation risks, which reduces conductivity and increases electrical resistance at connection points. Using appropriate finishes or protective coatings can help mitigate these risks and maintain reliability.
We offer finishes, both for functional as well as aesthetic purposes.
Functional Finishes
Aesthetic Finishes
Adding permanent marking to your bus bars as means of identification can go a long way in proper tracking, as well as preventing theft and other fraudulent activity. All of these methods are compliant with MIL-STD-130.
If you require graphics for identification, labeling, branding, or anything else, we can add them on your custom bus bars within 2-3 days.
Bus Bar Guide
Our guide dives into the best practices for building bus bars. Learn about the basics of bus bars, find out why they could
be helpful for you, and uncover some handy design tips.
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